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  • Trimming vinyl from boards

    Posted by Luke Culpin on October 13, 2017 at 5:01 pm

    May sound like a bit of a daft question, but what methods to people use to trim the excess vinyl away from composite signs?? I use a Stanley blade at an angle, but have also seen them trimmed using a thin metal ruler before. My reason for asking was after inspecting a sign whilst out on my travels, I was very impressed with the edges, it almost seemed as though the print was part of the board, which made me think that my prints never seem quite as good as this!

    Peter Johnson replied 6 years, 6 months ago 11 Members · 19 Replies
  • 19 Replies
  • Hugh Potter

    Member
    October 13, 2017 at 5:42 pm

    someone posted on here a while ago about using a metal ruler, hled at a slight angle to the board and diagonally dragged over the edge of the board, I tried it and while it took a while to find the right method, I wouldn’t g back to using a knife for anything but rough trimming now! The ruler method leaves such a nice edge to the vinyl that you could almost think it was bonded somehow!

  • Hugh Potter

    Member
    October 13, 2017 at 5:43 pm

    ps, works on flamed actylic and foamboard too – the latter you need to be gentle!

  • Stuart Miller

    Member
    October 17, 2017 at 7:41 pm

    I finish all my flood coating of ACM panels with a file. I file the excess off with a rough file moving down away from the panel. This cuts the vinyl off and at the same time heats it and thins it to make a very clean edge which I have never seen lift yet. I may also go over it with a some fine wet & dry paper to give an even smoother finish. A bit time consuming if doing a lot of boards but has alway worked well for me.

  • Robert Lambie

    Member
    October 17, 2017 at 8:01 pm
    quote Luke Culpin:

    My reason for asking was after inspecting a sign whilst out on my travels, I was very impressed with the edges, it almost seemed as though the print was part of the board

    Could it have been printed using a UV flatbed printer? :smiles:

    We mount lots of our prints onto full sheet boards with crop marks etc then guillotine the lot up.
    the prints and board are cut in a single cut, giving a perfect finish to the edge. so it could have been this method too.

  • Luke Culpin

    Member
    October 17, 2017 at 9:24 pm

    It was definitely a mounted print, just finished perfectly! I guess you have a pretty big guillotine? We have a small one, but only 900mm wide, it’s just the larger stuff we have to trim from!

  • Robert Lambie

    Member
    October 17, 2017 at 10:40 pm

    Hi Luke

    Yes, its about 3.2m wide foot operated Guillotine.

  • Robert Lambie

    Member
    October 17, 2017 at 10:40 pm

    Hi Luke

    Yes, its about 3.2m wide Guillotine.

  • Ewan Chrystal

    Member
    October 18, 2017 at 10:09 am

    Hugh, I’m trying to visualise what you mean…any pics or a video?

  • Hugh Potter

    Member
    October 19, 2017 at 1:45 pm
    quote Ewan Chrystal:

    Hugh, I’m trying to visualise what you mean…any pics or a video?

    I’m about to do a coupl of panels shortly, if I remember I’ll video it!

  • Hugh Potter

    Member
    October 19, 2017 at 3:54 pm

    Here you go, don’t know what the sound is like as the phone is bugggered!!

    https://www.youtube.com/watch?v=HXrM_eCM7SM

    ooooh, my 8000’th post, seems fitting to mark the occasion with a helpful post!

  • Martin Cole

    Member
    October 19, 2017 at 4:06 pm

    Excellent little demo, well done Hugh :thumbsup:

    Nice Wellies btw :smiles:

  • Hugh Potter

    Member
    October 19, 2017 at 4:20 pm
    quote Martin Cole:

    Excellent little demo, well done Hugh :thumbsup:

    Nice Wellies btw :smiles:

    oh don’t!! I’ve had a mad day and haven’t had chance to change out of them since 9 this morning, was hoping to get back and refit the signs i took down first thing but the darkness has beaten me!

  • Phill Fenton

    Member
    October 19, 2017 at 5:04 pm

    Brilliant Hugh. I can’t wait to try this out

  • Hugh Potter

    Member
    October 19, 2017 at 5:13 pm

    I will add, it’s not my idea, I saw it mentioned here a month or two back.. amazing what you pick up round here!

  • Martyn Heath

    Member
    October 20, 2017 at 6:28 am

    ye nice one. ive also seen this done with a fine metal file but may vreate a little more mess

  • Ewan Chrystal

    Member
    October 20, 2017 at 9:42 am

    Brilliant Hugh, Thanks

  • David Hammond

    Member
    October 20, 2017 at 10:55 am

    :yikes: :yikes: :yikes: How have I never heard of this :yikes: :yikes: :yikes:

    Well done hugh!

  • Phil Davies

    Member
    October 20, 2017 at 11:25 am

    You can use this method for deburring plastics and soft metals too :thumbsup:

  • Peter Johnson

    Member
    October 21, 2017 at 12:19 pm

    Another top tip from Hugh.

    I’m popping in to finish of a couple of signs this afternoon. Will just have to practice this on some cut offs.

    Thanks again Hugh.

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