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  • Mutoh 38 not printing yellow, please advise?

    Posted by Barry Williams on March 22, 2011 at 8:48 pm

    Hello to all,
    The printer’s yellow ink line shows empty except for a few short lines of ink.The yellow damper has a wine-coloured ink in it. The machine prints but due to the yellow’s absence the results are rubbish The maintenance station on this 6 yr old machine has never been changed but I have a new one to hand.
    Has anybody had a similar experience of an ink being absent and perhaps some useful guidelines?
    Thanking you in anticipation!
    Barry

    Barry Williams replied 13 years, 1 month ago 4 Members · 6 Replies
  • 6 Replies
  • John Thomson

    Member
    March 23, 2011 at 7:45 am

    I have no experience with Mutoh printers but would suggest a pump problem, capping station seal problem or possible blockage in the ink line.

    Best of luck.

    john

  • Fred McLean

    Member
    March 23, 2011 at 12:09 pm

    Engineer told me murky ink in the damper might be that it’s knacked!!
    half to 3/4 full is okay but if it’s badly discoloured it might need replacing

    Or as said could be the pump not sucking ink through from the carts to keep everything clean and preesurised.If you’ve got a syringe unplug the ink line from the pump to the capping station, park the heads over the station and suck through.once done try a nozzle check and see how you go!!

    Might narrow down the problem, if manual sucking solves it , it probably means the pump is gone 🙁

  • Barry Williams

    Member
    March 23, 2011 at 9:45 pm

    Hi John and Fred,
    thank you for the input. I feel that the pump is ok as the other 3 inks are delivered to the heads and will print. The problem seems localised to the yellow line and damper.
    Techi not arriving till next week so I will await his expertise.
    I have nursed this Mutoh for many years on my own guesswork and expletives and I reckon that it would benefit from a good professional overhaul at this stage!!
    Many thanks.
    Regards,
    Barry

  • Justin Atkinson

    Member
    March 23, 2011 at 11:33 pm

    Hi Barry,

    Normally this is caused by a blocked tube. The ink will not be able to drain away from the cap and so mixes in the cap and ink will end up going back up the head nozzles into the damper…and the strongest colour wins 🙂

    Normally easily rectified with new caps and tubing and some times a pump, but I think you said the pump checked out ok. You will need to pull through a bit of ink to remove the cross contamination of inks…this will test the pump!

    Hope this helps.

    Justin

  • Barry Williams

    Member
    March 24, 2011 at 10:03 pm

    Thanks Justin—
    I will await the techie whose visit is promised next week and get a full m.o.t. done
    on the machine
    Hopefully the maintenance station replacement and new dampers will solve the problem–all of those parts I have to hand.
    I’m keeping my fingers crossed that the colour head is not in need of replacement.
    Again, thanks for your help.
    Barry

  • Barry Williams

    Member
    April 2, 2011 at 8:50 am

    Hi Justin,
    Printer working again. Took the yellow line off the damper and with a short piece of
    old ink line fitted on the nipple above the head i managed to syphon the yellow ink back into the system—-quite a lot of air bubbles there before it showed full. Cleaned out the contaminated damper with some fluid and after assembly–mirabile visu et dictu—
    it is back in production. Problem probably not permanentlly solved but should be ok till the maintenance station is replaced.
    Thanks again for your hints.
    Barry (hot)

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