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  • Inconsistent cut depth on Versacamm

    Posted by John Dorling on November 23, 2012 at 8:57 am

    Hi All

    I am having a problem with cutting on my VP540. When cutting a laminated print, we always do a test cut first. Recently we have been having a problem where the test cut will be spot on, but when it comes to cutting the job, the whole job will be overcut to the point where the blade is going through the release liner a bits are falling out.

    I have got a job coming in in under two hours which I now have to print, laminate and hope it cuts right!

    Does anyone have any ideas?

    Thanks

    John

    John Dorling replied 11 years, 5 months ago 5 Members · 10 Replies
  • 10 Replies
  • Cheryl Smith

    Member
    November 23, 2012 at 9:00 am

    I had this happen and realised that i had forgotten to reset the head height after printing a banner?…hope its a simple fix for you….aw just re read this…but mine was that it was not cutting thro enough…what a pain…nothing worse than living on your nerves about a piece of kit working or not…. 🙁

  • John Dorling

    Member
    November 23, 2012 at 9:30 am

    Hi Cheryl

    you may have still have got it right though – my head height is set to low where it usually it is set to high, so it may be the same problem in reverse?!

    I’ll give it a try and let you know.

    Thanks

    John

  • Cheryl Smith

    Member
    November 23, 2012 at 9:36 am

    fingers crossed for you John

  • Dan Osterbery

    Member
    November 23, 2012 at 12:10 pm

    i might be wrong, but when you hit the test cut button it takes the pressure set by the machine, make sure that you havent got the box ticked that lets versaworks set the pressure and not the machine? that may be why you are getting different cut depths?

    cheers

    Dan

  • John Dorling

    Member
    November 23, 2012 at 12:16 pm

    Hi thanks for the input. To clarify, we always set the pressure in the RIP, and our test cut is a simple cut file in the RIP, not the one on the machine. I am going to try setting the cut force to machine priority though and see if that helps. I’ll let you know.

    Thanks

    John

  • George Elsmore

    Member
    November 23, 2012 at 12:21 pm

    I have this problem now and again and look forward to someone finding a solution, I had a thought that the cutting strip is not perfectly level so the cutter cuts nice in one place and deep in another

  • John Dorling

    Member
    November 23, 2012 at 12:23 pm

    Hi George – I have had the problem with the cutting strip before too but this is something different. The cutting strip is fine and the cut is wrong across the whole job, front to back side to side.

    Had a word with Harry at Edward Mathias and he said to set the pressure from the machine to rule out a problem with the RIP. He also said it may be an inconsistent power supply, or a dodgy solenoid.

    John

  • John Dorling

    Member
    November 27, 2012 at 4:06 pm

    I have now tried setting the cut force on the machine and that doesn’t help. One job will cut OK at 220g but when I come to cut another job it will almost go through the liner at the same pressure.

    The most frustrating thing is that we can do a test cut and that will be fine (anywhere across the width of the bed) then cut a job straight away and the whole thing is over cut!

    I am beginning to think it must be the solenoid. Anyone ever had to replace one of these?

    John

  • Gavin MacMillan

    Member
    November 29, 2012 at 1:02 pm

    this may be too late but one thing we have found (and you may already know!) is that ink makes a difference. If you test cut on just vinyl and lam with no ink you will get a different result from the actual job (if the job has bleed that you are cutting through)

    G

  • John Dorling

    Member
    November 29, 2012 at 1:05 pm

    Hi Gavin thanks for the reply. I hadn’t thought of that but I don’t think it can be that as we haven’t changed blades, media, laminate, inks etc and this has only just started happening after 4 years of trouble-free cutting.

    Curiouser and curiouser…

    John

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