I have made them as I could not get the size I needed. I used WPB grade plywood (3/4") painted in with gloss paint. Instead of chain I used timber battens as they are all used in very windy locations. It prevents them from blowing over (but wander around the pavement instead now :o)
I use 12mm WBP ply
Get your timber supplier to cut the panels
You can get 6 panels at 24" x 32" out of a 8ft x 4ft sheet
The legs can be 2" x 2" softwood planed
Cut the legs at 38"
Glue and screw to panels
Then use ’45mm sharadized flap hinges’ available from http://www.ironmongeryonline.com
Pay attention to smoothing the edges of the ply (take care not to get splinters)
Prime well and make sure you rub down before applying any further coats
Undercoat and then gloss
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