Activity Feed › Forums › Sign Making Discussions › General Sign Topics › Acrylic Cutting General Sign Topics Acrylic Cutting Posted by Jamie Kimp on October 4, 2007 at 4:26 pm Can anyone tell me the best way to cut acrylic with rounded corners, without a router. Thanks David Rogers replied 16 years, 7 months ago 4 Members · 4 Replies 4 Replies Steve Underhill Member October 4, 2007 at 4:58 pm With a laser engraver. Jamie Kimp Member October 4, 2007 at 5:35 pm What about hand saws? Cheers Andy Gorman Member October 4, 2007 at 5:43 pm You can use a jig saw with a fine blade. David Rogers Member October 4, 2007 at 5:46 pm quote nnsg: What about hand saws? Cheers If hand tools are your preferred method I’d say manual hand saws & acrylics don’t really mix too well..and/or take FOREVER. A jig or a scroll saw with a fine blade is ‘OK’. An electric fret saw is better – but they are pretty small and not suitable for anything big. Splash the cash & spend £30-£40 on a cheap plunge router & some bits… that way you won’t have to spend ages sanding it smooth either. Log In to Reply Log in to reply. Public All Members My Connections Only Me PublicAll MembersMy ConnectionsOnly Me Public All Members My Connections Only Me Log In to Reply Start of Discussion 0 of 0 replies June 2018 Now