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  • how do i bead blast glass with vinyl stencils?

    Posted by owenbooth on 1 December 2006 at 21:58

    Hey there. I’m currently making coasters by cutting vinyl stencils out, sticking them to glass coasters etc and applying Etching Acid to them. They work out well, but are time-consuming and fiddly. I am keen to try sand/bead-blasting instead and wonder if anyone else has had any experience in this? I have heard for instance that sand blasted glass needs to be sealed afterwards with a lacquer or such to prevent dirt and grime etc fouling the image. Any suggestions guys?

    owenbooth replied 18 years, 10 months ago 6 Members · 9 Replies
  • 9 Replies
  • Philip Hammerton

    Member
    1 December 2006 at 22:43

    A product called Ritec can be applied to sandblasted glass using a cloth – this will seal the sandblasted surface for up to 18 months depending on where glass is situated – generally Ritec coating is applied to glass that is used for architectural purposes such as a building canopy, staircase balustrades, non slip floor panels etc – as the glass will receive weathering, finger marks and water splash marks – sandblasted glass will require resealing over time though.

    Have you thought about screen printing ceramic inks onto glass and firing the glass in a pottery type kiln – you can still use your vinyl masks – just coat the glass all over with ceramic inks – dry the ink using a heat gun – peel off your mask – then fire inks into the glass in the kiln – You will get a permanent design on glass that is water/stain resistant similar to a pottery glaze.

  • owenbooth

    Member
    1 December 2006 at 23:53

    Thanks for your reply, that’s great. I actually work with Ceramic inks in a glass processing plant, and do large scale pieces all the time. The only reason I haven’t tried it on these is the minimum size limit to our furnace. However, I had not thought of using a pottery kiln. I suspect that the small pieces I plan to sandblast could be kept in good condition just by regular cleaning in the good-old dishwasher!
    I’ll do more homework, thanks again!

  • George Kern

    Member
    2 December 2006 at 04:25

    If you are making a vinyl mask stencil and going to bead blast it that vinyl will disappear in about 2 seconds. Won’t work unless your right on the money with it. If you had a stencil made from lets say CNC routed sheet metal however that would probably work well.

  • owenbooth

    Member
    2 December 2006 at 20:51

    You have a point there, I wondered about that. The design is likely to be a repeat job for a small batch, so it might be worth investing in a laser cut steel stencil. I know that there is a sort of rubberised adhesive sheet material you can use, but don’t know how they cut it. Too thick for the old plotter I suspect. Thanks for your input.

  • Russell Pavey

    Member
    3 December 2006 at 10:44
    quote owenbooth:

    I know that there is a sort of rubberised adhesive sheet material you can use, but don’t know how they cut it. Too thick for the old plotter I suspect. Thanks for your input.

    Yes there is and you can cut it on a plotter – just need to use a 65 degree knife. Can only be used once though.

    Russ

  • Dave Bruce

    Member
    3 December 2006 at 12:22

    Owen, I think you will find that the vinyl masks are fine for glass etching, especially if you are using suction blast cabinet. I produce these for a client and had no comeback, plus I am just setting up my own system for doing the same. Have used the rubber blast vinyl for doing pressure blasting outside.

    Dave

  • Steve Morgan

    Member
    3 December 2006 at 14:00

    I’ve done quite a lot of bead and sand blasting onto glassware using cut vinyl masks.
    I use cast material if there is small text (3.5mm cap ht) and ordinary calendered for anything else. Make sure you keep the pressure down – for decorative work I find that 30 -40 psi is more than enough.
    There is a company in Scotland who produce masks from photographs which are very fine but once again you need to keep the pressure doen to about 25 – 30psi.

    Steve

  • owenbooth

    Member
    4 December 2006 at 06:58

    That’s awesome guys, valuable feedback indeed. I think I’ll try it out with the vinyl mask first and see how it holds up. I’ll post back should I have any further questions. I’m glad I joined this forum, it’s already been very useful!

  • owenbooth

    Member
    22 December 2006 at 19:02

    Well I got the sandblaster, and using stencils cut from Hexis brand stenciling vinyl I did up 20 coasters for a client. It was fast, and looked professional. The vinyl held up without any problems at all. I would call that a success! Thanks again for all your advice people!

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