Home Forums Sign Making Discussions General Sign Topics FoamCore Solution

  • FoamCore Solution

    Posted by Steve Lamb on 23 March 2004 at 15:36

    We have 35 3ft diameter signs to make and my customer does not want Foamex as its a little weighty for shop managers to erect (and is turning out expensive). My suggestion would be to use FoamCore, a light weight solution I thought.

    Problem, These signs have to be circular
    So anyone got any suggestions on how to cut, other than getting a sharp blade and a template and cutting by hand? I have spoken to our regular supplier of router cut substrates and he thinks it could be a problem to cut, which I thought would be the answer.
    We do not use this type of material very often at all, so anyone with some
    suggestions on cutting or maybe a better idea on material, but not foamex, not even 1mm, not good for hanging really. These are internal use only.

    Thanks for suggestions.

    Steve Lamb replied 21 years, 9 months ago 9 Members · 15 Replies
  • 15 Replies
  • Andy Gorman

    Member
    23 March 2004 at 17:05

    I wonder if this could be cut on a flatbed plotter. In fact, I’m pretty sure it could. Someone here must have one that could do it. Alternatively, a press tool type die cut. Could be too costly though.

    I’m not much help really….

  • Lorraine Buchan

    Member
    23 March 2004 at 17:24

    Would the paper coated foam center display board work? Europoints is called Foam-X Then get it die cut out?

  • Steve Lamb

    Member
    23 March 2004 at 17:36

    Lorraine

    The material FoamCore I mentioned is the stuff from Eurpoint! Just differen brand name. The cost of die cut is too expensive for such a short run.

    Big G said

    quote :

    I wonder if this could be cut on a flatbed plotter

    Need to use 5mm thick mate, probably too thick!

  • Robert Lambie

    Member
    23 March 2004 at 17:45

    why not just router cut correx/propyplex? very light, cheap and rigid. ๐Ÿ™„

  • Nigel Fraser

    Member
    23 March 2004 at 18:01

    You could probably cut the foam core stuff on a laser – I’ve never tried it but it should work but the poly core might give off some nasty fumes I guess, so decent extraction would be a must. Unfortunatly I can’t help because my machine is only 24×13.5″ work area.

    I’m not much help either really am I ๐Ÿ™„

    Nigel

  • Chris Wool

    Member
    23 March 2004 at 18:31

    just trhinking out loud

    the machine that cuts mounts for photos they are modified plotters that cut shapes even beveled edges and as that stuff 5mm soft foam board is used as backings sometimes they should be able to give you a answer
    the thought of cutting them by hand ? but you would be good at it by the time you have finnished

    chris

  • Alan

    Member
    23 March 2004 at 20:55

    Invent ๐Ÿ˜› ๐Ÿ˜† ๐Ÿ˜†

    Alan

  • Nigel Fraser

    Member
    23 March 2004 at 21:33

    Lateral thinking and a splash of creativity – like it Alan ๐Ÿ˜€
    I’d say that’s the best answer to the problem for sure !!!

    Nigel

  • Robert Lambie

    Member
    23 March 2004 at 22:05

    nice one alan.. ๐Ÿ˜‰

  • Andy Gorman

    Member
    23 March 2004 at 22:12

    ‘sa good idea Alan, but can it play 78s?

  • Bill Dewison

    Member
    23 March 2004 at 22:14

    Blimey Alan, thats fantastic!! ๐Ÿ˜ฎ ๐Ÿ˜€ ๐Ÿ˜€ ๐Ÿ˜€ ๐Ÿ˜ฎ ๐Ÿ˜€

    Simple, but really effective way of cutting circles! If the Great Train Robbers had had you on the planning team, they’d never have been caught! ๐Ÿ˜‰ ๐Ÿ˜‰

    Cheers, Dewi

  • John Singh

    Member
    24 March 2004 at 02:06

    He’s clever is ‘r’ Alan inti?

    Real cutting edge technology from Alan and Stanley
    Its been a real learning curve for us all

    Should work well but keep away from strong magnetic fields ๐Ÿ˜†

    John

  • Steve Lamb

    Member
    24 March 2004 at 09:28

    Rob. These are perm fix signs in about 12 retail stores nationwide, we need to use a nicer material than correx!

    Nigel. Never thougt of laser but sounds a bit tricky.

    Chris. Sounds like thats woth a call, I have 3 such companies on my high street here.

    Alan. Fantastic and intuitive. How much time did you spend drawing it? But always the pesimist, how would I keep it steady? that arm looks ready to break ๐Ÿ™‚ ๐Ÿ˜ณ

  • Alan

    Member
    24 March 2004 at 10:09
    quote rising:

    How much time did you spend drawing it?

    Not many minutes I know how to use Corel (well, some of it).

    quote :

    But always the pesimist, how would I keep it steady? that arm looks ready to break

    You could use a piece of 2โ€x1โ€ for the arm, that wonโ€™t break, and put a T bar across it near the cutting end (a bit of 6mm ply will do?) to push/pull it around, should hold it steady.

    You know Iโ€™m only give you the idea Iโ€™m not going to knock it up for you ๐Ÿ™„ ๐Ÿ˜†

    By the way there is a patent pending ๐Ÿ˜ฎ ๐Ÿ˜† ๐Ÿ˜† ๐Ÿ˜†

    Alan

  • Steve Lamb

    Member
    25 March 2004 at 06:52

    Alan

    Ah! I was expecting the delivery of the UK’s first Alcircut by courier today too, I bought the material all ready and set aside a few hours to cut them ๐Ÿ™‚ ๐Ÿ™‚

    Still waiting for our customer to send us the order, then they need delivery week commencing 05/04. I have spoken to my photo mounting customer and he thinks he may be able to cut them for us, fingers crossed.

    Alan. its good to think that someone has the genius to think of such things at short notice, thanks for your superb idea. One of the great things about this site.

Log in to reply.