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  • Advice needed on making a Flange sign please?

    Posted by Jonathan feeney on 23 November 2016 at 18:41

    Hello ,

    Jist a quick one has anyone ever made a flange sign from ACM or similar material ?i was thinking about routering a fold on one side so it can be fixed to the wall ?

    Cheers

    Martin Pearson replied 9 years, 1 month ago 5 Members · 8 Replies
  • 8 Replies
  • Phill Fenton

    Member
    24 November 2016 at 08:43

    Here’s one I made earlier


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  • Jonathan feeney

    Member
    24 November 2016 at 12:18

    Cheers phil is it just folded acm ?

  • Phill Fenton

    Member
    24 November 2016 at 12:49

    Folded ACM with PVC (Forrex) top and bottom caps.

    A simple routed and folded panel won’t be strong enough. Here’s a diagram showing how it was folded looking down through the sign


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  • Unknown Member

    Member
    25 November 2016 at 19:52

    I like this a lot!

  • Simon Worrall

    Member
    26 November 2016 at 02:18

    Nice design, Phill!
    :claps:

  • Martin Pearson

    Member
    26 November 2016 at 13:33

    I made one very similar to Phills for a customer but then never put it up as I was worried that the effects of the wind might quickly cause it to fail along the joins. Ended up just using a standard projecting sign instead. Thought about using ally angle bonded or riveted at the joins to give it a bit more strength but never got round to trying it. Countersunk rivets would probably be ok & still keep the faces completely flat but then you have to think about covering it to hide the heads :blushing:
    The outer aluminium skin is very thin & a projecting sign will move a bit no matter how light the winds are.
    I just wasn’t confident enough to risk putting it outside. Phill has his one in the unit & I am sure as an internal sign they would be completely fine 😆 😆

    Still kicking about the unit somewhere, will have to find it & take a couple of pictures 😆

  • Jonathan feeney

    Member
    26 November 2016 at 13:44

    The one im lookong to install in indoors in a shopping centre so no wind im thinking of going down tbe road of 2mm alu and bendi g a flange into it

  • Martin Pearson

    Member
    26 November 2016 at 13:58

    How do you intend to bend it? 2mm ally isn’t as easy to bend in a straight line as you might think or you you have a bending machine ?
    You will also probably get a tighter radius curve using 3mm composite that has been v-grooved as opposed to 2mm solid ally sheet plus the composite will be cheaper. I used to do quite a lot of work with 2mm ally years ago but had the tools to be able to do that 😆 😆

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