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  • how do i trim sheets of acrylic?

    Posted by Iain Gordon on 1 August 2005 at 16:49

    First of all, NEVER,NEVER do a job for a 3rd party without checking all the measurements yourself…..

    Now the problem….I have to trim down 2 sheets of acrylic by 200mm (lightbox front)

    1. Can it be done with a variable speed jigsaw?
    2. If so, does anyone know what sort of blade i should use.

    By rights i should just make another one and charge him again, but i’m trying to build a worthwhile relationship.

    Mant thanks

    Iain

    Stephen Morriss replied 20 years, 2 months ago 6 Members · 14 Replies
  • 14 Replies
  • Peter Normington

    Member
    1 August 2005 at 16:58

    Yes Iain, it can, a blade is available for perspex. I bought a set of various blades from B&Q Just make sure the material is on a firm surface, If you have 2 pieces to cut use one as the guide for the other.
    Peter

  • Iain Gordon

    Member
    1 August 2005 at 17:04

    Cheers Peter..

    It’s a great industry this…Work for next to nothing and then when it all goes tits up, work for nothing

    Iain

  • Andy Gorman

    Member
    1 August 2005 at 17:32

    Use a fine toothed blade. If it overheats and fuses the perspex, put a bit of 3in1 oil or washing up liquid along your cut line.

  • Iain Gordon

    Member
    1 August 2005 at 17:35

    Cheers for the tip Big G

    Iain

  • John Cornfield

    Member
    1 August 2005 at 21:53

    I would suggest to use a hand router to cut through you will get a cleaner cut edge andyou can also use a jig to help you keep straight.

    cheers

    john

  • Peter Normington

    Member
    1 August 2005 at 22:00

    any blade will cut it, but if you use the one designed for the material, you should not need lubrication,
    A hand router will do the job, but makes loads more dust. You can cut a perfectly straight line with a hand held jigsaw, just like a router, if you use a jig or straight edge to guide it.
    Peter

  • Iain Gordon

    Member
    1 August 2005 at 22:01

    If i was to use a router, could i use normal woodworking bits.

    Sorry if that sounds dumb, but i rally dont know

    Iain

  • Peter Normington

    Member
    1 August 2005 at 22:03

    yes Iain, but see above, if its a straight cut, I would go for the jigsaw,
    Peter

  • Iain Gordon

    Member
    1 August 2005 at 22:08

    Peter,
    Jigsaw it is….. going up and down with a bit of lubrication sounds good to me 😀

    Sorry, just thinking aloud there

    Iain

  • Peter Normington

    Member
    1 August 2005 at 22:09

    or, if you have a steady hand, and consider yourself a craftsman, you can actually cut it with a crosscut woodsaw. it want get you any more brownie points, but will give you a great feeling of achievement
    Peter

  • Iain Gordon

    Member
    3 August 2005 at 17:58

    Cut the acrylic a treat. Used Blg G’s tip for the lubrication

    I did it with and without washing up liquid to see what the difference was and was amazed at how the acrylic fuses together without

    Iain

  • Andy Gorman

    Member
    3 August 2005 at 20:17

    Glad it worked Ok matey.

    Generally speaking the ‘proper’ Perspex made by ICI doesn’t need lubricating, but some of the cheaper brands do. Especially if they are extruded acrylic.

  • Andy Davis

    Member
    4 August 2005 at 08:28

    Hi Iain, i use a bosch jig-saw and find that the best blades are T101A0.

  • Stephen Morriss

    Member
    4 August 2005 at 09:04

    I use a circular saw bench with a fine TCT blade.
    I nearly fell foul of my own bad measuring with 2 sheets of acrylic, luckly I desided at the last minute not to have the supplier pre cut the sheets for me. When I measured the job again I found I’d measured wrong the first time 😕 That would have been upsetting.

    Measure once cut twice, Doe, I mean measure twice cut once.

    Steve

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