Activity Feed Forums Sign Making Discussions CNC Router and Engraving Help! Zund engineer or similar urgent required

  • Help! Zund engineer or similar urgent required

    Posted by George Neagu on March 10, 2016 at 1:36 pm

    Hello,

    I am looking for a Zund engineer or any mechanical engineer to fix a router tool for us. It is quite urgent.

    Basically the collet of our Zund router tool snapped inside, see photo. I have contacted Zund UK but they said they can’t do it, no tools blah blah blah and offered us a new one to buy.

    We have tried to remove that but not much success, we don’t know how to open the tool.

    I was wondering if there is a mechanical engineer around here or someone who has experience with this sort of issue.

    Many thanks,
    George


    Attachments:

    George Neagu replied 8 years, 1 month ago 3 Members · 8 Replies
  • 8 Replies
  • Kevin Flowers

    Member
    March 10, 2016 at 2:21 pm

    George
    post up some pictures, was previously an engineer and whilst sign making maintained my own router can fix most machinery. Where are you located

    Kev

  • George Neagu

    Member
    March 10, 2016 at 2:27 pm

    Hi Kev,

    Sorry, forgot to attach the photo. See above.
    We are based in Camden/London NW1

    Ta

    quote Kevin Flowers:

    George
    post up some pictures, was previously an engineer and whilst sign making maintained my own router can fix most machinery. Where are you located

    Kev

  • Kevin Flowers

    Member
    March 10, 2016 at 2:53 pm

    George
    looking at that they undo with a special socket that locks into the pinholes on the face of them rings, probs would be making a tool to work on them securing nuts, has the shaft actually broken off hard to tell from the photo’s. If it has then locating a new part would be hard, this spins at very high RPM so would require balancing on special equipment.

    Post some photos of the end of the shaft please

    Kev

  • Kevin Flowers

    Member
    March 10, 2016 at 2:55 pm

    Just looked at pics again presuming you have a snapped collet in the head, are the normally just push fit screw in etc, may have an idea how to remove once i know.

    Collets on std router are different

  • George Neagu

    Member
    March 10, 2016 at 5:52 pm

    Hi Kev,

    Sorry for late answer, I did a trip to Luton.
    See image attached. The collet has thread inside to connect with the shaft. The shaft is not broken.

    Cheers

    quote Kevin Flowers:

    Just looked at pics again presuming you have a snapped collet in the head, are the normally just push fit screw in etc, may have an idea how to remove once i know.

    Collets on std router are different


    Attachments:

  • Lee Reeves

    Member
    March 10, 2016 at 6:41 pm

    Can you not drill a small hole and use either a left handed thread bolt or a tool call an easy out I think you can purchase the tool from screwfix for about £10

    Hope it helps

  • Kevin Flowers

    Member
    March 10, 2016 at 8:44 pm

    Ok i’m presuming that the bit left in is tubular if it is i would modify an easy out either making it very stubby and you may have to weld an extension for it to reach. You can make your own with a bit of flat bar cutting at a taper then grinding edges to sharp angle. Has you tap it into place it will dig in then use a pair of grips to hopefully unwind. I can come have a look if you aren’t confident to do yourself

    Kev


    Attachments:

  • George Neagu

    Member
    March 11, 2016 at 9:18 am

    Morning,

    I have tried already such a tool but the collet feels very hard steel and the easy out tool does not get any grip on it.
    I have to go to ScrewFix to buy that tool. The one I have is from Maplin and does not get any grip.

    I also tend to believe something went wrong inside, maybe the collet has been badly screwed into the shaft, because I got grip on it with a flat end scredriver but is feels proper stuck.

    I try to call the manufacturer (a German company) to see if they can advise hot to open the router tool perhaps I will have more luck.

    Cheers

Log in to reply.